Liberty Patches

Custom PVC Patches, Molded in 2D and 3D

No minimum order

Raised 3D PVC Rugby Tougher Together emblem patch with a flaming ball.
3D PVC Rugby Tougher Together patch
Round PVC F-16 Mid-Life Update OT&E Team patch with a fighter jet over US, Norwegian and Belgian flags.
PVC F-16 Mid Life Update patch
PVC service ribbon bar patch in green, gold and red stripes.
PVC service ribbon bar patch
Hexagonal molded PVC Boxline patch with blue, red and yellow blocks.
PVC Boxline hexagon patch
3D PVC Field Office mug patch on the hook-and-loop panel of an olive pouch.
3D PVC Field Office patch on pouch
  • No minimum order. One patch is a real order.
  • First digital proof in 24 hours, one revision included
  • No setup or digitizing fees
  • Rough artwork is fine. We redraw it.

A PVC patch is molded, not stitched. Your artwork becomes a mold, and flexible PVC is formed in it, which is why these patches can take a die-cut silhouette with no border at all and why they feel soft and slightly rubbery in the hand. Many buyers search for rubber patches and land here, and that is the right page. The material is PVC rather than natural rubber, and the two are not interchangeable.

Molding changes what the design can hold. Detail is limited by what the mold can form and release rather than by what a needle can sew, so line work down to about 0.6 mm and text around 2.5 mm are workable where the artwork is drawn for it. A 2D patch is built in flat stepped layers from a minimum thickness of about 2 mm. A 3D patch is sculpted with rounded contours from about 3 mm. Up to 12 colors are available, and every color boundary is a physical edge in the mold rather than a printed line.

Because the surface has no thread and no woven base, a PVC patch does not soak up water the way twill does, which is why gear buyers reach for it. That is a property of the material, not a guarantee about your specific design in your specific conditions, so tell us where the patch will live and we will say what it will and will not do. Send your artwork, and we will show you a digital proof with the relief, colors, edge and backing marked before anything is molded.

Get a quote and a digital proof

Name is required

Enter a valid email address

Enter how many you need

Size Required

Enter a width and a height

Attach a sketch, a photo or a logo file. We redraw rough artwork before anything is made.

We reply with pricing and a digital proof. Nothing is charged and nothing is made until you approve it.

See the Difference

Custom PVC patch after production.Custom PVC patch artwork before production.
Artwork / finished patch
Before: Design
After: Patch

Built to last. Made for you.

Specifications

Everything you need to know before ordering your custom pvc patches.

Molded PVC morale patch reading Freedom
Material

Flexible molded PVC. Not natural rubber, and not silicone

Size range

Set by your artwork and confirmed on the proof

Colors

Up to 12

Border options

Molded. The outline is formed with the patch, including die-cut shapes with no visible border

Backing options

Chosen at order time from the options this construction supports, and confirmed against your garment or gear

Color handling

Colors are mixed to your reference and separated by physical edges in the mold, then shown on the proof

No minimum order

Order as few or as many as you need.

14–16 Days
Standard delivery

The figure the quote is written against.

Free first proof

One revision included. Nothing is made until you approve it.

Free US shipping

Worldwide shipping quoted per destination.

Quality craftsmanship. Fast turnaround. Zero hidden fees.

How It Compares

vs. Embroidered patches

Embroidery gives you thread texture, a fabric surface and a traditional look that sits naturally on a garment. PVC gives you a molded shape, a smooth surface and a flexible feel that does not absorb water. Embroidery is usually the better answer on uniform garments and jackets. PVC is usually the better answer on carriers, packs, technical shells and anything that lives outdoors.

Embroidery for garments and a cloth finish. PVC for gear, weather and die-cut shapes.

vs. Woven patches

Woven is the flattest and finest thread construction we make, and it holds smaller lettering than molding does. PVC holds a shape woven cannot, and it survives conditions that would fray a thread edge. If your design is dense with small type on a garment, woven wins. If the design is a bold mark that has to be a specific silhouette on gear, PVC wins.

Woven for small type on fabric. PVC for a molded silhouette on gear.

vs. Silicone patches

These are two different molded materials and they are not interchangeable. Silicone is softer, thinner and stretchier, which is why it suits performance and stretch fabrics where a stiffer badge would fight the garment. PVC holds deeper relief and a firmer edge, which is what gives a morale patch its definition. Both are molded, so both are limited by what the mold can form.

PVC for depth and firmness. Silicone for stretch fabric and a softer, thinner badge.

How the edge is finished

Border Options

The border is where the patch stops. It decides which outlines are possible, how the edge sits against fabric, and how the piece wears. Tap any photograph to see it full size.

Molded edge

Formed in the mold

The boundary is formed in the mold with the rest of the patch.

Molded edge patch edge finish

Molded edge: Formed in the mold

Our process

The complete order sequence

Six stages. Three need action from you. Liberty Patches handles the rest.

Before production

Your input helps Liberty Patches get every detail right.

  1. You

    Share the brief

    Artwork in whatever state it is in, the quantity, finished size, placement and date needed. There is no minimum.

  2. Liberty Patches

    Review construction

    Liberty Patches checks the design against the construction, redraws rough artwork, and includes vector conversion or digitizing with a patch order.

  3. You

    Confirm the quote

    The quote confirms size, construction, backing and quantity. Valid for 14 days. A quote is a price, not a commitment.

  4. You

    Approve the proof

    A digital proof shows size, colors, border and backing. Nothing is made before approval.

    Production starts after this approval.

After approval

Liberty Patches handles the rest.

  1. Liberty Patches

    Produce and inspect

    Production follows approval and payment. The first piece is checked before the rest continues, and every piece is inspected afterward.

  2. Liberty Patches

    Dispatch and receive

    Finished patches are packed and shipped by UPS or FedEx. Tracking is sent by email or SMS where available.

  • No minimum
  • Free digital proof
  • Free artwork help
  • Free US shipping
Get a quote

Frequently Asked Questions

Are PVC patches the same as rubber patches?
Rubber patch is the common search term and it usually means this product, but the material is PVC rather than natural rubber. We do not describe the two as equivalent, because they are different compounds with different properties.
What is the difference between 2D and 3D PVC?
A 2D patch is built in flat stepped layers, so color areas sit at different levels with clean edges between them, from a minimum thickness of about 2 mm. A 3D patch is sculpted with rounded contours from about 3 mm, which gives shading and depth on faces, animals and lettering.
How small can text and line work be?
Around 2.5 mm for text and around 0.6 mm for line weight, and that is guidance for artwork drawn with molding in mind rather than a promise about any file. We check the smallest elements at your finished size on the proof and tell you what has to change.
Are PVC patches waterproof?
PVC has no thread or woven base to absorb water, so it handles wet and outdoor use far better than a fabric patch. We do not publish a waterproof or UV rating, because performance depends on your design, the attachment and the conditions. Tell us the application and we will answer for it specifically.
Can I get gradients or a photograph on a PVC patch?
No. Color in a mold is made of discrete areas with physical boundaries, so gradients and photographic artwork have to be rebuilt as flat color. If shading is essential to the design, a printed patch reproduces it properly instead.
What happens if I reorder?
Molds are retained for 24 months, so a repeat run of the same design does not start from scratch. An exact reorder is 10% off. Any change to the art, size, color or construction makes it a new piece rather than a repeat.
Free mockup in 24 hoursNo setup or digitizing feesGet a quote

Free quote · no minimum order

Let’s price your patches.

Send the basics. We reply with a price and a free digital proof in 24 hours.

Four quick answers

Size

Nothing is charged until you approve the proof.