PATCH BUYING ADVICE.
These are the questions that come up once you have decided to order something but not yet decided what. Which construction holds your artwork, how a backing actually attaches, what changes when a design gets smaller, how to care for a patch after it is applied. The material and guide pages cover the buying decisions; these articles go narrower, into the specific problems those pages do not have room for.
EXPLORE BY CATEGORY

Manufacturing
How patches are actually made, from artwork review through stitching, molding and inspection.
1 ARTICLE
PVC Guides
Molded PVC: 2D and 3D relief, detail limits, and how it differs from silicone and rubber.
1 ARTICLE
Design & Artwork
Preparing artwork that survives production, including small type, gradients and generated images.
1 ARTICLE
Business & Branding
Planning patch orders as part of a brand, a program or a merchandise release.
1 ARTICLE
Materials
Choosing between the nine constructions, and what each one can and cannot hold.
1 ARTICLE
Woven Patch Guides
Fine flat thread, small lettering, and where woven beats embroidery.
1 ARTICLE
Backing & Attachment
How patches attach: heat, stitching, hook-and-loop, adhesive, magnets, pins and loops.
1 ARTICLE
Care
Looking after patches after they are applied, organized by construction and attachment.
1 ARTICLELATEST ARTICLES

How Embroidered Patches Are Made
Six stages between a logo and a finished patch. Most of the decisions that determine how it looks are made before a single stitch goes down.
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PVC, Silicone and Rubber Terms
Three words, two materials, and a lot of confusion. What people mean when they say rubber patch, and why the distinction matters once you are ordering.
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How to Design a Custom Patch
Most patch designs go wrong in the same order. Here is the sequence that avoids it, starting with the one decision everything else depends on.
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Planning Patches for a Team
A group order is mostly an administration problem wearing a design problem's clothes. Here is what to settle before you send anything.
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Thread Choices for Patch Color
Thread comes in a fixed range of dyed colors. Understanding that one fact explains most of what happens between your brand guidelines and the finished patch.
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Woven vs Embroidered Patches
Both are thread. One holds small lettering, the other holds texture. The smallest element in your artwork decides between them more reliably than taste does.
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Choosing the Right Patch Backing
Eight ways to attach a patch, and the four questions that narrow them to one. The garment decides more than the patch does.
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How to Care for Custom Patches
The garment sets the rules and the patch adds a few. Care organized by what the patch is made of and how it is attached, rather than one instruction for everything.
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How Embroidered Patches Are Made
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PVC, Silicone and Rubber Terms
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How to Design a Custom Patch
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Planning Patches for a Team
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Thread Choices for Patch Color
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