Liberty Patches

Custom Woven Patches for Small Text and Fine Detail

No minimum order

Woven Area 11 cassette tape patch trailing yellow flames.
Woven Area 11 cassette patch
Subdued tan woven US flag patch.
Woven subdued US flag patch
Woven Lost Again keychain tag on a split ring.
Woven Lost Again keychain
Woven Fern Index patch with a green fern on dark twill.
Woven fern Index label patch
Woven rectangular patch with orange and cream blocks on navy.
Woven orange cream block patch
  • No minimum order. One patch is a real order.
  • First digital proof in 24 hours, one revision included
  • No setup or digitizing fees
  • Rough artwork is fine. We redraw it.

A woven patch is made on a loom rather than stitched onto a backing. The threads are much finer than embroidery thread and they run flat, which is why this is the construction to choose when the design has small lettering, thin rules or a lot of elements packed into a few inches. There is no minimum order, so a single sample and a run for a whole department are both normal here.

Fineness is the whole point and it is also the tradeoff. Because the threads are thin and flat, a woven patch can hold text down to around 2 mm where the letterform allows it, and it carries up to 12 colors. What it does not give you is the raised texture of embroidery. Run a finger across a woven patch and it feels smooth. If part of the appeal of a patch is that you can see the stitching, this is the wrong construction and we will say so.

Send the artwork at the size you actually want the patch made, because that is the measurement every detail decision depends on. A logo that reads perfectly at four inches can lose its smallest line at two. We come back with a digital proof showing the finished size, the colors, the border and the backing, and we flag any element that is at risk before you approve it rather than after the run.

Get a quote and a digital proof

Name is required

Enter a valid email address

Enter how many you need

Size Required

Enter a width and a height

Attach a sketch, a photo or a logo file. We redraw rough artwork before anything is made.

We reply with pricing and a digital proof. Nothing is charged and nothing is made until you approve it.

See the Difference

Custom Woven patch after production.Custom Woven patch artwork before production.
Artwork / finished patch
Before: Design
After: Patch

Built to last. Made for you.

Specifications

Everything you need to know before ordering your custom woven patches.

Woven gym patch with an eagle crest reading Lift or Die
Material

Fine flat thread, woven on a loom

Size range

Set by your artwork and confirmed on the proof

Colors

Up to 12

Border options

Merrow, laser or hot-cut, hand-cut. The outline decides which is possible

Backing options

Chosen at order time from the options this construction supports, and confirmed against your garment

Color handling

Colors are matched to your reference from the available thread range and shown on the proof

No minimum order

Order as few or as many as you need.

14–16 Days
Standard delivery

The figure the quote is written against.

Free first proof

One revision included. Nothing is made until you approve it.

Free US shipping

Worldwide shipping quoted per destination.

Quality craftsmanship. Fast turnaround. Zero hidden fees.

How It Compares

vs. Embroidered patches

The same raw idea, thread, taken to two different places. Embroidery uses thicker thread stitched onto twill, which gives texture, slight relief and the look most people associate with a patch. Woven uses much finer thread on a loom, which gives a flat, thin surface and a great deal more room for small detail. The smallest element in your artwork usually settles the argument before anyone gets to preference.

Woven when the design depends on small type. Embroidery when texture is part of the point.

vs. Woven labels

Same weaving, different job. A woven patch is an external emblem applied to the outside of a garment and finished with a border and a backing. A woven label is made to be sewn into a seam or a neckline, which means it is planned with fold and seam allowance and it is judged on how it sits inside the garment rather than on it. Ordering one when you need the other is a common and expensive mistake.

Patch for the outside of the garment. Label for inside a seam.

vs. Printed patches

Woven builds color from threads, so every color is a discrete choice and the count is capped. Printing lays ink into fabric by dye sublimation, so photographs, gradients and shading are all available and the color count stops being a constraint. What printing gives up is the woven surface: no thread texture, and a different feel in the hand. Artwork with a gradient in it is not a woven job.

Woven for fine flat detail in solid colors. Printed for photographs, gradients and shading.

How the edge is finished

Border Options

The border is where the patch stops. It decides which outlines are possible, how the edge sits against fabric, and how the piece wears. Tap any photograph to see it full size.

Merrow border

Overlocked thread edge

An overlocked thread edge wrapped around the patch outline.

Satin stitch border

Dense satin stitching

A low-profile stitched edge for curves and lettering.

Laser-cut edge

Cut and sealed in one pass

The patch is cut to shape by laser and the edge is sealed as it is cut.

Merrow border patch edge finish

Merrow border: Overlocked thread edge

Satin stitch border patch edge finish

Satin stitch border: Dense satin stitching

Laser-cut edge patch edge finish

Laser-cut edge: Cut and sealed in one pass

Our process

The complete order sequence

Six stages. Three need action from you. Liberty Patches handles the rest.

Before production

Your input helps Liberty Patches get every detail right.

  1. You

    Share the brief

    Artwork in whatever state it is in, the quantity, finished size, placement and date needed. There is no minimum.

  2. Liberty Patches

    Review construction

    Liberty Patches checks the design against the construction, redraws rough artwork, and includes vector conversion or digitizing with a patch order.

  3. You

    Confirm the quote

    The quote confirms size, construction, backing and quantity. Valid for 14 days. A quote is a price, not a commitment.

  4. You

    Approve the proof

    A digital proof shows size, colors, border and backing. Nothing is made before approval.

    Production starts after this approval.

After approval

Liberty Patches handles the rest.

  1. Liberty Patches

    Produce and inspect

    Production follows approval and payment. The first piece is checked before the rest continues, and every piece is inspected afterward.

  2. Liberty Patches

    Dispatch and receive

    Finished patches are packed and shipped by UPS or FedEx. Tracking is sent by email or SMS where available.

  • No minimum
  • Free digital proof
  • Free artwork help
  • Free US shipping
Get a quote

Frequently Asked Questions

How small can text be on a woven patch?
Around 2 mm as a working guide, and the letterform matters as much as the height. A condensed serif with thin strokes gives out sooner than a simple sans-serif at the same size. We check every line of type at your finished size on the proof and tell you what is at risk.
How many colors can a woven patch have?
Up to 12. Because each color is a separate thread rather than a printed value, gradients and shading are not available. If the artwork depends on them, a printed patch is the right construction instead.
Is a woven patch thinner than an embroidered one?
Yes. The threads are finer and the surface is flat rather than raised, so a woven patch sits closer to the garment and feels smoother. That is an advantage under a seam or on lightweight fabric, and a disadvantage if you wanted visible texture.
Which border should I choose?
A merrow border wraps a rounded thread edge around a simple outline such as a circle, oval, shield or rectangle. A laser or hot-cut edge follows tight curves, thin points and die-cut logo shapes, and it sits flatter. Your outline decides it more than your preference does.
Can you match my brand colors?
We match your color reference as closely as the available thread range allows and show the result on the digital proof. Thread is dyed to a fixed range, so we do not claim an exact Pantone match on any construction.
Will a woven patch survive being washed?
Flat construction gives less for a wash cycle to catch than a thick raised patch does. Real performance depends on the garment, the backing and how the item is laundered, so tell us the process and we will answer for your case rather than making a blanket claim.
Can I order one to check before committing?
Yes. There is no minimum, so a single patch is a real order. You can also buy a sample on its own, and that cost is credited in full against an order placed within 30 days.
Free mockup in 24 hoursNo setup or digitizing feesGet a quote

Free quote · no minimum order

Let’s price your patches.

Send the basics. We reply with a price and a free digital proof in 24 hours.

Four quick answers

Size

Nothing is charged until you approve the proof.